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How Does Crackit Work?

Once mixed with water and poured into drilled holes, Crackit sets and pushes outward with expansive pressure up to 11 MT/m². That internal force opens cracks through the rock or concrete; you finish the job with a breaker, excavator, or pick as usual.

At full reaction the expansion can exceed 122 MPa (11,200 T/m²) — well above the tensile limits of most stone and concrete. Typical rock tensile strength runs 5–25 MPa; reinforced concrete often fails around 3–5 MPa in tension.

How the break develops

After pouring, pressure inside each hole rises over time — reaching roughly 11,000 T/m² at room temperature within about 24 hours. The process is gradual: cracks start at the hole wall, spread outward, and widen as expansion continues. That's different from instantaneous shattering from a blast charge.

Tensile stress at right angles to the hole wall initiates the first cracks (Fig. 1). As pressure keeps building, existing cracks grow and new ones form. A single hole usually produces two to four fracture lines. With a free face nearby, shear stress opens the gap and a secondary crack often runs toward that surface (Fig. 2).

With a properly spaced grid of holes filled with Crackit, fractures link between neighbours as planned (Fig. 3). Hole depth, spacing, and angle let you steer the break direction on site.

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Fig. 1 — How expansion inside a single hole
starts radial cracks in the surrounding material
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Fig. 2 — Crack growth toward a free face
when two open surfaces are available
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Fig. 3 — Cracks connecting between
adjacent holes in a planned grid

Creating free faces for trench and tunnel work

Vertical holes alone in deep cuts often produce horizontal cracking without much opening — the rock has nowhere to move. For trenching, shafting, or tunnelling, drill some holes on an angle or run a pre-split line first so the mass has at least two free surfaces to expand toward.

What changes the expansion force

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a) Time — Pressure builds steadily and typically peaks around 24 hours after pouring. It may continue rising slightly beyond that point.
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b) Water ratio — Too much water weakens the mix. Stay close to 0.30 (30% by weight) for best expansion — about 1.5 litres per 5 kg bag.
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c) Temperature — Warmer rock and ambient conditions speed up the reaction and increase peak pressure, up to the product's rated working limit.
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d) Hole size — Each material has an optimal bore diameter. Holes drilled wider than that range reduce effective pressure at the hole wall.
  1. Peak expansion can exceed 11,200 T/m² when mix ratio, temperature, and hole size are within spec (see Figs. 1 & 3 below).
  2. Up to the optimal diameter, a larger bore allows more mix volume and higher total force — but only within the recommended range (Fig. 2).
  3. Pressure stays fairly stable when water content sits near 30%. Adding extra water or skimping on it both drop performance noticeably.
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Fig. 1 — Hours to reach 11,200 T/m² at different ambient temperatures
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Fig. 2 — How hole diameter affects pressure at the bore wall
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Fig. 3 — Pressure rise over time at low, medium, and high temperatures